Dizel Tahrikli Mobil Çekiçli Kırıcı Nedir?
Dizel tahrikli mobil çekiçli kırıcı, bir çekiçli kırıcıyı tekerlekli veya paletli şasiye monte eden ve tamamen dizel motorla tahrik edilen bağımsız bir kırma ünitesidir. Orta sertlikteki, kırılgan malzemelerin orta ila ince kırmasını gerçekleştirir—tipik olarak birincil kırma ile nihai eleme arasında yer alır. Yaygın kullanımlar arasında sahada agrega üretimi, yol temel malzemesi hazırlığı ve elektrik hatlarının bulunmadığı alanlarda yıkım atığı geri dönüşümü yer alır.
Bu kırıcılar 250 mm'ye kadar besleme boyutlarını işler ve 10 ila 80 mm arasında çıktı üretir (ızgara çubuk aralığı değiştirilerek ayarlanabilir). Kapasite, rotor çapına (800–1250 mm) ve motor gücüne (75–160 kW) bağlı olarak 30 ila 120 t/s arasında değişir. Ana bileşenler arasında dizel motor, değiştirilebilir çekiçlere sahip yüksek hızlı rotor, kırma plakaları ile güçlendirilmiş kırma odası, ayarlanabilir ızgara çubuk düzeneği, mobil şasi (lastik veya palet) ve motor ile tıkanma izleme için bir kontrol paneli bulunur.
Dizel Tahrikli Mobil Çekiçli Kırıcı Nasıl Çalışır?
Dizel tahrikli mobil çekiçli kırıcı, motor gücünü bir kavrama ve kayış tahriki aracılığıyla 750–1100 rpm'de dönen yüksek hızlı bir rotora iletir. Rotora bağlı çekiçler, kırma odasına giren malzemeye tekrar tekrar çarpar. çeneli kırıcılar sıkıştırmaya dayanan kırıcıların aksine, bu makine kırılgan malzemeleri anında kırmak için yüksek hızlı darbe kullanır—bu da onu orta sertlikteki cevherler, kömür ve yıkım atığı için önemli ölçüde daha etkili kılar.
Tipik süreç: malzeme (≤250 mm) hazneye beslenir → kırma odasına eşit şekilde girer → dönen çekiçler 25–40 m/s uç hızlarında çarpar → kırılan malzeme, alt ızgara çubuklarından (ayarlanabilir 10–80 mm) geçecek kadar küçülene kadar dolaşır → konveyör veya oluk aracılığıyla boşaltılır.
Ana verimlilik faktörleri: çekiç uç hızı en kritik olanıdır (25 m/s'nin altında kırılma azalır); –15%'nin üzerindeki nem ızgara açıklıklarını tıkamaya eğilimlidir; ızgara çubuk aralığı ve açık alan (standart –50%) çıktı boyutunu ve verimi kontrol eder. Her 300–600 çalışma saatinde düzenli çekiç denetimi performansı korur.
Avantajlar
Uzak madencilik ve ocak operasyonları için tasarlanan Zhongyi dizel mobil çekiçli kırıcılar, farklı malzemeler ve çalışma koşulları için bağımsız güç, esnek hareket kabiliyeti ve özelleştirilmiş kırma konfigürasyonları sunar.
Uygulamalar
Dizel tahrikli mobil çekiçli kırıcı, şebeke gücü olmayan uzak konumlarda kırılgan malzemelerin orta ila ince kırması için tasarlanmıştır. Madencilik, ocakçılık, inşaat geri dönüşümü ve yol yapım projelerinde birincil veya ikincil kırıcı olarak hizmet eder.
Teknik Özellikler
Dizel tahrikli mobil çekiçli kırıcı, farklı saha kırma gereksinimlerini karşılamak üzere birden fazla modelde sunulmaktadır. Model seçimi; besleme boyutu, gerekli çıktı boyutu, işleme kapasitesi ve motor gücüne bağlıdır. Aşağıdaki teknik özellikler, madencilik, taş ocağı işletmeciliği, inşaat atığı geri dönüşümü ve diğer mobil kırma uygulamaları için uygun konfigürasyonu seçmelerine yardımcı olmak üzere temel parametrelerin hızlı bir karşılaştırmasını sunar.
| Model | Rotor Çapı (mm) | Besleme Boyutu (mm) | Deşarj Boyutu (mm) | Kapasite (t/s) | Motor Gücü (kW) |
| ZY-DMHC-800 | 800 | ≤200 | 10–60 | 35–55 | 75 |
| ZY-DMHC-1000 | 1000 | ≤250 | 10–70 | 50–80 | 110 |
| ZY-DMHC-1200 | 1200 | ≤280 | 15–80 | 70–110 | 132 |
| ZY-DMHC-1250 | 1250 | ≤300 | 15–80 | 90–130 | 160 |
| ZY-DMHC-1500 | 1500 | ≤350 | 20–90 | 120–180 | 200 |
Not: These specifications are for reference only. Final selection depends on material hardness, moisture, abrasiveness, and required particle size. Contact Zhongyi for site-specific recommendations.
How to Choose the Right Diesel Powered Mobile Hammer Crusher？
Selecting a diesel mobile hammer crusher requires matching the machine with material properties, production targets, and site conditions.
Diesel Powered Mobile Hammer Crusher Price
The price of a diesel powered mobile hammer crusher depends on machine configuration, production capacity, mobility requirements, and project conditions. Key cost factors include crusher size, diesel engine selection, chassis type, discharge design, and additional equipment.
| Factor | Price Impact |
| Crusher Model & Rotor Size | Larger rotors provide higher capacity but increase equipment cost. |
| Diesel Engine Selection | Engine brand, power rating, and emission requirements affect investment and operating cost. |
| Chassis Type | Tyre-mounted units are more economical, while tracked models offer better mobility on difficult terrain. |
| Discharge Configuration | Grate or grizzly discharge options affect material handling performance and cost. |
| Optional Equipment | Feeders, conveyors, screens, and spare parts packages increase total project investment. |
Zhongyi provides customized diesel mobile hammer crusher configurations based on material properties, capacity requirements, and working conditions. Contact our engineering team for a suitable solution and quotation.
Project Case
Diesel Mobile Hammer Crusher Case Study: Road Base Production in Mozambique
A quarry in Cabo Delgado, Mozambique, required a reliable crushing solution for road base production in an off-grid environment. Based on the limestone characteristics and production target, Zhongyi recommended a ZY-DMHC-1000 diesel mobile hammer crusher with an integrated feeder and screening system. Manufactured by Zhongyi, the unit was configured with a 110 kW diesel engine to ensure stable operation without grid power. After installation and operator training, the crusher achieved an average output of 53 t/h, meeting the customer’s 50 t/h requirement. The mobile unit was relocated three times during the project, helping the quarry improve flexibility and reduce transportation costs while maintaining continuous aggregate production.
Why Work With Zhongyi Mining?
Zhingyi Mining is a specialized manufacturer of diesel powered mobile hammer crushers built for off-grid crushing in mining, quarrying, and recycling. Our machines deliver consistent 30–120 t/h throughput with adjustable discharge from 10–80 mm, backed by rotor tip speeds of 25–40 m/s and hammer life of 300–600 hours.
We have 16+ years of project experience across Africa, Southeast Asia, and South America, Zhongyi holds ISO9001:2015 certification and offers CE-compliant diesel engine options. Our services cover process design, equipment fabrication, on-site commissioning, operator training, and long-term spare parts supply—making us a trusted partner where the grid doesn’t reach.
Özelleştirilmiş Çözüm Talep Edin
Partner with Zhongyi for a diesel mobile hammer crusher solution designed for on-site crushing, reliable performance, and flexible operation in mining, quarrying, construction waste recycling, and other demanding working conditions. Share your material type, capacity requirements, output size, and site conditions with our engineering team to receive a customized crushing configuration.
Özelleştirilmiş Çözüm Talep Edin
Partner with Zhongyi for expert technical support and customized diesel mobile hammer crusher solutions or Taş Kırma Tesisi Çözümü tailored to your material and site conditions. To receive an accurate proposal, please provide:
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FAQs
What is a diesel powered mobile hammer crusher used for?
A diesel powered mobile hammer crusher is designed for on-site crushing of medium-hard and brittle materials such as limestone, coal, gypsum, and construction waste. Equipped with a diesel engine and mobile chassis, it operates independently without grid power, making it suitable for remote mines, quarries, and temporary crushing projects.
What materials can a diesel mobile hammer crusher process?
Diesel mobile hammer crushers can process materials including limestone, coal, gypsum, concrete, bricks, and other medium-hard rocks. The suitable application depends on material hardness, moisture content, feed size, and required output. Proper configuration helps improve crushing efficiency and reduce wear during continuous operation.
What feed size and output can I expect from a diesel mobile hammer crusher?
The maximum feed size is typically 150–300 mm, depending on rotor diameter and crusher configuration. Production capacity usually ranges from 30–120 t/h, while the final discharge size can be adjusted through grate spacing to meet different aggregate and processing requirements.
Is a diesel mobile hammer crusher suitable for wet materials?
Standard hammer crushers perform best with dry or low-moisture materials. For higher moisture applications, a grizzly-type discharge or customized configuration can help reduce material blockage and improve feeding stability. Material properties should be evaluated before selecting the suitable discharge design.
How is a diesel mobile hammer crusher different from an electric stationary crusher?
A diesel mobile hammer crusher does not require external power infrastructure and can be relocated between working areas, making it suitable for remote or short-term projects. Electric stationary crushers usually offer lower operating costs but require permanent installation, foundations, and stable power supply.
What factors affect diesel mobile hammer crusher price?
The price depends on crusher model, rotor size, diesel engine configuration, chassis type, and optional equipment such as feeders or screening systems. Different material conditions and production requirements also affect the final configuration. Zhongyi provides customized quotations based on specific project needs.
How to choose the right diesel mobile hammer crusher?
The selection should consider material hardness, feed size, required capacity, output size, mobility requirements, and working environment. Choosing the correct rotor configuration, engine power, and chassis type helps achieve stable production and lower operating costs.
What support does Zhongyi provide after purchase?
Zhongyi provides technical support throughout equipment delivery, installation, and operation. Customers can receive installation guidance, operating instructions, spare parts support, and remote assistance. For specific projects, Zhongyi can also provide customized solutions and professional service according to site conditions.
