Apa Itu Penghancur Hammer Mobile Bertenaga Diesel?
Penghancur hammer mobile bertenaga diesel adalah unit penghancuran mandiri yang memasang penghancur hammer pada sasis beroda atau berantai, yang sepenuhnya digerakkan oleh mesin diesel. Alat ini melakukan penghancuran sedang hingga halus terhadap material getas berkekerasan sedang—biasanya berada di antara penghancuran primer dan penyaringan akhir. Penggunaan umum meliputi produksi agregat di lokasi, persiapan material lapis pondasi jalan, dan daur ulang limbah pembongkaran di area tanpa saluran listrik.
Penghancur ini menangani ukuran umpan hingga 250 mm dan menghasilkan keluaran mulai dari 10 hingga 80 mm (dapat disesuaikan dengan mengubah jarak batang kisi). Kapasitas bervariasi dari 30 hingga 120 t/h tergantung pada diameter rotor (800–1250 mm) dan daya mesin (75–160 kW). Komponen utama meliputi mesin diesel, rotor berkecepatan tinggi dengan hammer yang dapat diganti, ruang penghancuran yang diperkuat dengan pelat pemecah, rakitan batang kisi yang dapat disesuaikan, sasis mobile (ban atau rantai), dan panel kontrol untuk pemantauan mesin dan choke.
Bagaimana Cara Kerja Penghancur Hammer Mobile Bertenaga Diesel?
Penghancur hammer mobile bertenaga diesel menyalurkan daya mesin melalui kopling dan penggerak sabuk ke rotor berkecepatan tinggi yang berputar pada 750–1100 rpm. Hammer yang terpasang pada rotor menghantam material yang masuk secara berulang di dalam ruang penghancuran. Berbeda dengan jaw crusher yang mengandalkan kompresi, mesin ini menggunakan dampak berkecepatan tinggi untuk memecah material getas secara instan—sehingga jauh lebih efektif untuk bijih berkekerasan sedang, batu bara, dan limbah pembongkaran.
Proses tipikal: material (≤250 mm) dimasukkan ke hopper → masuk secara merata ke ruang penghancuran → hammer yang berputar menghantam pada kecepatan ujung 25–40 m/s → material yang hancur bersirkulasi hingga cukup kecil untuk melewati batang kisi bawah (dapat disesuaikan 10–80 mm) → dikeluarkan melalui konveyor atau saluran.
Faktor efisiensi utama: kecepatan ujung hammer adalah yang paling kritis (di bawah 25 m/s mengurangi pemecahan); kelembaban di atas 12–15% cenderung menyumbat bukaan kisi; jarak batang kisi dan area terbuka (30–50% standar) mengontrol ukuran keluaran dan throughput. Inspeksi hammer secara teratur setiap 300–600 jam operasi menjaga kinerja.
Keunggulan
Dirancang untuk operasi penambangan dan penggalian terpencil, penghancur hammer mobile diesel Zhongyi menyediakan daya independen, mobilitas fleksibel, dan konfigurasi penghancuran yang disesuaikan untuk berbagai material dan kondisi kerja.
Aplikasi
Penghancur hammer mobile bertenaga diesel dirancang untuk penghancuran sedang hingga halus material getas di lokasi terpencil tanpa daya jaringan listrik. Alat ini berfungsi sebagai penghancur primer atau sekunder dalam proyek penambangan, penggalian, daur ulang konstruksi, dan pembangunan jalan.
Spesifikasi
Penghancur palu mobile bertenaga diesel tersedia dalam berbagai model untuk memenuhi kebutuhan penghancuran di lokasi yang berbeda. Pemilihan model bergantung pada ukuran umpan, ukuran keluaran yang dibutuhkan, kapasitas pengolahan, dan daya mesin. Spesifikasi berikut memberikan perbandingan cepat parameter utama untuk membantu pelanggan memilih konfigurasi yang sesuai untuk pertambangan, penggalian, daur ulang limbah konstruksi, dan aplikasi penghancuran mobile lainnya.
| Model | Diameter Rotor (mm) | Ukuran Umpan (mm) | Ukuran Keluaran (mm) | Kapasitas (t/h) | Daya Mesin (kW) |
| ZY-DMHC-800 | 800 | ≤200 | 10–60 | 35–55 | 75 |
| ZY-DMHC-1000 | 1000 | ≤250 | 10–70 | 50–80 | 110 |
| ZY-DMHC-1200 | 1200 | ≤280 | 15–80 | 70–110 | 132 |
| ZY-DMHC-1250 | 1250 | ≤300 | 15–80 | 90–130 | 160 |
| ZY-DMHC-1500 | 1500 | ≤350 | 20–90 | 120–180 | 200 |
Catatan: These specifications are for reference only. Final selection depends on material hardness, moisture, abrasiveness, and required particle size. Contact Zhongyi for site-specific recommendations.
How to Choose the Right Diesel Powered Mobile Hammer Crusher？
Selecting a diesel mobile hammer crusher requires matching the machine with material properties, production targets, and site conditions.
Diesel Powered Mobile Hammer Crusher Price
The price of a diesel powered mobile hammer crusher depends on machine configuration, production capacity, mobility requirements, and project conditions. Key cost factors include crusher size, diesel engine selection, chassis type, discharge design, and additional equipment.
| Factor | Price Impact |
| Crusher Model & Rotor Size | Larger rotors provide higher capacity but increase equipment cost. |
| Diesel Engine Selection | Engine brand, power rating, and emission requirements affect investment and operating cost. |
| Chassis Type | Tyre-mounted units are more economical, while tracked models offer better mobility on difficult terrain. |
| Discharge Configuration | Grate or grizzly discharge options affect material handling performance and cost. |
| Optional Equipment | Feeders, conveyors, screens, and spare parts packages increase total project investment. |
Zhongyi provides customized diesel mobile hammer crusher configurations based on material properties, capacity requirements, and working conditions. Contact our engineering team for a suitable solution and quotation.
Project Case
Diesel Mobile Hammer Crusher Case Study: Road Base Production in Mozambique
A quarry in Cabo Delgado, Mozambique, required a reliable crushing solution for road base production in an off-grid environment. Based on the limestone characteristics and production target, Zhongyi recommended a ZY-DMHC-1000 diesel mobile hammer crusher with an integrated feeder and screening system. Manufactured by Zhongyi, the unit was configured with a 110 kW diesel engine to ensure stable operation without grid power. After installation and operator training, the crusher achieved an average output of 53 t/h, meeting the customer’s 50 t/h requirement. The mobile unit was relocated three times during the project, helping the quarry improve flexibility and reduce transportation costs while maintaining continuous aggregate production.
Why Work With Zhongyi Mining?
Zhingyi Mining is a specialized manufacturer of diesel powered mobile hammer crushers built for off-grid crushing in mining, quarrying, and recycling. Our machines deliver consistent 30–120 t/h throughput with adjustable discharge from 10–80 mm, backed by rotor tip speeds of 25–40 m/s and hammer life of 300–600 hours.
We have 16+ years of project experience across Africa, Southeast Asia, and South America, Zhongyi holds ISO9001:2015 certification and offers CE-compliant diesel engine options. Our services cover process design, equipment fabrication, on-site commissioning, operator training, and long-term spare parts supply—making us a trusted partner where the grid doesn’t reach.
Minta Solusi yang Disesuaikan
Partner with Zhongyi for a diesel mobile hammer crusher solution designed for on-site crushing, reliable performance, and flexible operation in mining, quarrying, construction waste recycling, and other demanding working conditions. Share your material type, capacity requirements, output size, and site conditions with our engineering team to receive a customized crushing configuration.
Minta Solusi yang Disesuaikan
Partner with Zhongyi for expert technical support and customized diesel mobile hammer crusher solutions or Solusi Pabrik Pemecah Batu tailored to your material and site conditions. To receive an accurate proposal, please provide:
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FAQs
What is a diesel powered mobile hammer crusher used for?
A diesel powered mobile hammer crusher is designed for on-site crushing of medium-hard and brittle materials such as limestone, coal, gypsum, and construction waste. Equipped with a diesel engine and mobile chassis, it operates independently without grid power, making it suitable for remote mines, quarries, and temporary crushing projects.
What materials can a diesel mobile hammer crusher process?
Diesel mobile hammer crushers can process materials including limestone, coal, gypsum, concrete, bricks, and other medium-hard rocks. The suitable application depends on material hardness, moisture content, feed size, and required output. Proper configuration helps improve crushing efficiency and reduce wear during continuous operation.
What feed size and output can I expect from a diesel mobile hammer crusher?
The maximum feed size is typically 150–300 mm, depending on rotor diameter and crusher configuration. Production capacity usually ranges from 30–120 t/h, while the final discharge size can be adjusted through grate spacing to meet different aggregate and processing requirements.
Is a diesel mobile hammer crusher suitable for wet materials?
Standard hammer crushers perform best with dry or low-moisture materials. For higher moisture applications, a grizzly-type discharge or customized configuration can help reduce material blockage and improve feeding stability. Material properties should be evaluated before selecting the suitable discharge design.
How is a diesel mobile hammer crusher different from an electric stationary crusher?
A diesel mobile hammer crusher does not require external power infrastructure and can be relocated between working areas, making it suitable for remote or short-term projects. Electric stationary crushers usually offer lower operating costs but require permanent installation, foundations, and stable power supply.
What factors affect diesel mobile hammer crusher price?
The price depends on crusher model, rotor size, diesel engine configuration, chassis type, and optional equipment such as feeders or screening systems. Different material conditions and production requirements also affect the final configuration. Zhongyi provides customized quotations based on specific project needs.
How to choose the right diesel mobile hammer crusher?
The selection should consider material hardness, feed size, required capacity, output size, mobility requirements, and working environment. Choosing the correct rotor configuration, engine power, and chassis type helps achieve stable production and lower operating costs.
What support does Zhongyi provide after purchase?
Zhongyi provides technical support throughout equipment delivery, installation, and operation. Customers can receive installation guidance, operating instructions, spare parts support, and remote assistance. For specific projects, Zhongyi can also provide customized solutions and professional service according to site conditions.
