什么是移动颚式破碎机？
移动颚式破碎机，又称移动颚式破碎站或便携式颚式破碎机，是一种轮式或履带式破碎系统，专为硬岩和建筑材料的现场初级破碎而设计。它将给料、破碎和输送功能集成于单一移动单元中，可在不同作业现场之间灵活转场，无需复杂安装。处理能力范围为50–400 t/h，取决于配置。.
在完整的破碎筛分生产线中，移动颚式破碎机通常位于振动给料机或料仓系统之后进行初级物料给料，其后接二级破碎设备，如反击式破碎机或圆锥破碎机。下游连接振动筛、, 磁选机, 、以及输送系统，完成物料分级和堆存。该配置广泛应用于采矿、采石和建筑垃圾资源化利用项目中，这些场景要求灵活部署和快速投产。.
移动颚式破碎机的类型
Zhongyi提供不同类型的移动颚式破碎机，以适应现场条件和项目需求。选项包括履带式单元、轮胎式单元和集成式破碎筛分站，涵盖独立初级破碎和完整移动生产线配置。每种类型均设计为便于转场和在采矿、采石及建筑垃圾处理中稳定运行。.
履带式移动颚式破碎机
自行式履带破碎机，专为在复杂或未铺装场地直接作业而设计。.
- 进料粒度：≤600–1000 mm
- 出料粒度：60–150 mm（可调）
- 产能：100–400 t/h
- 动力系统：柴油发动机或混合驱动
- 移动方式：履带行走，无需道路运输
轮胎式移动颚式破碎机
拖车式破碎机，专为在固定作业现场之间快速公路运输而设计。.
- 进料粒度：≤600–900 mm
- 出料粒度：60–150 mm（可调）
- 产能：50–300 t/h
- 动力系统：柴油或外接电源
- 移动方式：轮胎式，可由卡车牵引
集成式移动破碎筛分站
集给料、颚式破碎和筛分于一体的组合系统，用于成品骨料生产。.
- 进料粒度：≤500–800 mm
- 出料粒度：0–150 mm（多级出料）
- 产能：80–350 t/h
- 配置：颚式破碎机 + 振动筛 + 输送机
- 应用：闭路破碎与分级系统
移动颚式破碎机如何工作？
移动颚式破碎站是一种紧凑型破碎系统，将给料、破碎、筛分和物料输送集成于移动底盘上。它基于经典颚式破碎机原理运行，物料通过固定颚板和动颚板之间的相对运动产生的压缩力进行破碎，实现现场灵活破碎，无需永久性安装。工作流程如下：
给料阶段
原料装入料仓，通过受控给料机均匀送入破碎腔，保持稳定的给料速率。.
破碎机理
电机通过皮带和皮带轮将动力传递至偏心轴，驱动动颚进行周期性往复运动。在闭合行程中，物料在两块颚板之间承受高压而被压缩破碎。.
排料与分级
当动颚后退时，符合所需粒度的破碎物料从底部排料口排出。超粒物料被引导至筛分单元并返回进一步破碎，形成闭路流程。.
连续运行
随着驱动系统的持续旋转，破碎循环稳定重复，实现不间断加工和稳定产出。.
移动颚式破碎机的部件
技术规格
| 型号级别 | 给料口 | 最大给料粒度 | CSS范围 | 产能 | 发动机功率 | 工作重量 |
|---|---|---|---|---|---|---|
| 紧凑型（履带式） | 600 × 400 毫米 | ~400 毫米 | 20–60 毫米 | 15–40 吨/小时 | 五十铃涡轮增压柴油机 | ~5,000 千克 |
| 中型（轮式） | 750 × 1060 毫米 | 630 毫米 | 80–180 毫米 | 72–150 吨/小时 | 90–110 千瓦 | 28 吨 |
| 中大型（履带式） | 900 × 1200 毫米 | 780 毫米 | 95–255 毫米 | 100–240 吨/小时 | 110–132 千瓦 | 49 吨 |
| 大型（履带式，柴油） | 1,200 × 870 毫米 | 1,200 毫米 | 100–250 毫米 | 250–800 吨/小时 | 310 kW CAT柴油机 | 62,000 千克 |
| 大型（履带式，柴油-电动） | 1,200 × 870 毫米 | 1,200 毫米 | 100–250 毫米 | 250–600 吨/小时 | 310 kW + 420 kVA发电机 | 65,000 千克 |
注：规格仅供参考。Zhongyi的具体型号系列、产能和电机功率按询价确认。履带式和轮式配置以及柴油/柴油-电动驱动可根据要求提供。.
应用领域
移动颚式破碎机是一种重型移动机组，配备颚式破碎机，主要用于建筑和采矿现场硬质及磨蚀性物料的初级破碎。该设备旨在将大尺寸原料给料破碎为可处理的骨料，以供二次加工或直接利用。典型给料粒度可达600–1000 mm，出料粒度可根据闭侧排料口调整至60–150 mm，适合下游筛分或二级破碎系统。.
采矿与采石
硬岩、花岗岩、玄武岩、石英、铁矿石、石灰岩块
建筑垃圾回收
混凝土碎块、钢筋混凝土、砖块、沥青块
道路建设项目
道路拆除废料、路基材料、开挖岩石
骨料生产
Crushed stone for concrete batching plants, asphalt mixing plants, road base materials
Infrastructure & Earthworks
Tunnel muck, bridge demolition materials, foundation excavation rock
Industrial Material Processing
Slag, metallurgical waste, large-size inert solid waste
How to Choose a Mobile Jaw Crusher Machine: Track vs Wheel vs Diesel-Electric
Mobile jaw crusher machine comes in different power and mobility configurations, and the right choice depends on site conditions, mobility requirements, and energy access. Tracked, wheeled, and diesel-electric systems each have distinct operating strengths in terms of setup speed, transport flexibility, and fuel efficiency.
Below is a comparison table:
| 类型 | Mobility | Setup Time | Power System | Best Use Case | 优势 | Limitations |
|---|---|---|---|---|---|---|
| 履带式移动颚式破碎机 | Self-propelled (crawler) | Very fast (no foundation needed) | Diesel or hybrid | Mining sites, remote quarries, rough terrain | High mobility, works on uneven ground, no site preparation | Higher fuel consumption, higher maintenance cost |
| 轮胎式移动颚式破碎机 | Towed by truck | Medium (requires leveling) | Diesel or electric | Construction sites, urban projects, highway projects | Easy road transport, lower cost, flexible deployment | Requires flat ground, less stable in rough terrain |
| Diesel-Electric Mobile Crusher | Track or wheel based | Fast | Diesel generator + electric drive | Large-scale continuous operations | Lower energy cost, stable power output, reduced wear | Higher initial investment, more complex system |
Selection Guide
- Choose tracked type if the project location changes frequently or terrain is complex
- Choose wheeled type if you need fast road transport between fixed job sites
- Choose diesel-electric type if long-term continuous operation and energy efficiency are priorities
For project-specific selection, it is recommended to match equipment configuration with material type, capacity demand, and site conditions.
Need Help Selecting the Right Mobile Jaw Crusher?
Not sure which configuration fits your site conditions, material size, or production target? Zhongyi engineering team can help you match the right mobile crushing solution based on your project requirements, from single-unit crushers to complete mobile crushing lines.
Projects Show
Chongqing 1,800 TPD Mobile Sand & Aggregate Production Line
The Mobile Jaw Crusher Machine was used as the primary crushing unit in a 1,800 TPD mobile sand and aggregate production line in Chongqing, China. The project processes granite and limestone, with the mobile jaw crusher handling the initial size reduction before the material enters the downstream mobile impact crushing and screening stage.
The machine was delivered to the project site as part of the complete mobile plant and commissioned under actual working conditions. Zhongyi Mining engineers provided on-site installation and commissioning support, helping the customer complete equipment setup and bring the mobile jaw crushing unit into regular production.
Custom Jaw Mobile Crusher
To receive a precise, tailored technical solution and a competitive price for your Mobile Jaw Crusher Machine please complete our inquiry form below. Our engineering team will review your project details and respond promptly.
Mobile Jaw Crusher Machine Manufacturer and Supplier
Zhongyi is a mining and mineral processing equipment manufacturer in Zhengzhou, China, with 16 years of experience, 60 patents, and 3 production bases building crushing, grinding, and screening equipment for aggregate, mining, and recycling customers. The export footprint covers Southeast Asia, Africa, South America, and Eastern Europe, with reference projects on granite, basalt, and limestone crushing circuits.
The mobile jaw crusher machine draws on the same engineering as the company’s stationary jaw crushers, with the chassis, hydraulic system, and control integration completed at the Zhengzhou facility. Our hold ISO9001:2015 certification and supports mobile plant configuration per inquiry, including tracked or wheeled chassis, diesel or diesel-electric drive, jaw chamber size, and pre-screen options.
常见问题
What is a mobile jaw crusher machine?
A mobile jaw crusher machine is a primary jaw crusher mounted on a tracked or wheeled chassis with an integrated feeder, discharge conveyor, and diesel or diesel-electric power pack that relocates between job sites.
What is the difference between tracked and wheeled mobile jaw machine?
Tracked jaw crusher plants walk on rubber-pad steel tracks at ~1 km/h and set up in 10–20 minutes; they need lowboy trailers and heavy-haul permits for road moves. Wheeled jaw crusher plants tow on standard flatbeds without permits but need 1–2 hours of jacking and leveling on arrival.
How much does a mobile jaw crusher machine cost?
Entry-level compact tracked plants in the 15–40 t/h class start around USD 30,000–60,000. Mid-size wheeled and tracked plants in the 100–200 t/h class run USD 100,000–250,000. Large tracked diesel-electric plants in the 500–800 t/h class run USD 500,000–700,000.
What is the difference between jaw crusher and impact crusher for primary crushing?
A jaw crusher compresses rock with a single-toggle motion, producing fewer fines and handling larger feed size. An impact crusher breaks rock with hammer impact, producing more fines and a more cubical product. Mobile jaw plants are used as primary; mobile impact plants follow as secondary or tertiary.
What size mobile jaw plant do I need for 200 t/h of granite?
A 900 × 1200 mm jaw chamber with 110–132 kW engine on a mid-size chassis delivers 100–240 t/h at 95–255 mm CSS. For continuous 200 t/h of granite, specify a diesel-electric drive to keep the engine loaded efficiently.
How often does the jaw liner need replacement?
Quarry granite and basalt feed wears manganese jaw dies in 600–1,200 hours of continuous operation. Demolition concrete and limestone feed extends liner life to 1,500–2,500 hours. Specify two sets of cheek plates and dies with the plant to keep downtime low.
Can a mobile jaw crusher machine run on diesel-electric hybrid?
Yes. The Metso Lokotrack LT120E and Terex Finlay J-1175 Hybrid are diesel-electric, with a 310 kW diesel engine driving a 420 kVA generator that powers the electric crusher and conveyors. Mains-electric only operation is available on the Terex Finlay J-1175 Electric.
What is the lead time for a mobile jaw crusher machine?
Compact and mid-size plants ship in 25–40 days from Chinese and European factories. Large tracked diesel-electric plants ship in 60–90 days. Spare parts (jaw dies, cheek plates, VGF springs) typically ship in 7–15 days from stock.
Related Articles
Heavy Hammer Crusher vs Jaw Crusher: Differences, Pros & Best Applications
