Mineral Processing Equipment

Mineral Processing Equipment for Mining & Mineral Beneficiation

Zhongyi Offers Free Mineral Analysis Services

What is Mineral Processing Equipment?

Mineral processing equipment, also called mineral beneficiation equipment, refers to machines and systems used to extract valuable minerals from raw ore through crushing, grinding, screening, and separation processes. It is the core system in any mining beneficiation plant.

Mineral processing equipment forms the backbone of modern mining operations. It covers the full process flow from ore size reduction to mineral separation, ensuring efficient recovery of valuable metals and industrial minerals. Common systems include crushing units, grinding mills, screening equipment, and separation machines such as flotation and magnetic separators. These systems are widely used in gold, copper, iron, and non-metallic mineral processing plants, and can be customized based on ore properties and production capacity requirements.

Types of Mineral Processing System Equipments

Mineral processing system equipment includes a complete set of integrated machines such as crushing equipment (jaw crusher, cone crusher, impact crusher), grinding equipment (ball mill, rod mill), screening systems (vibrating screen), and separation equipment (flotation machine, magnetic separator, spiral classifier, thickener, dewatering screen), as well as conveying and feeding systems. The system is designed to handle the full ore beneficiation workflow from raw material size reduction to mineral separation and final concentrate recovery, ensuring stable production, higher recovery rate, and optimized operating efficiency.

Zhongyi Mining Machinery provides complete sets of ore processing equipment and solutions, supporting customized configurations based on ore type, production capacity, and process requirements to help customers achieve efficient and stable production operations.

Flash Flotation Cell

Flash Flotation Cell is a specialized flotation equipment designed for early recovery of liberated and fast-floating minerals from grinding circuit slurry. Installed on cyclone underflow streams, it handles high-density slurry and coarse particles to reduce overgrinding losses and improve mineral recovery. With applications in gold, copper, sulfide ore, and graphite processing, it provides reliable performance for efficient mineral separation in modern beneficiation plants.

  • Processing Capacity: 80–2400 t/h
  • Effective Volume: 2.4–121 m³
  • Installation Position: Cyclone Underflow Stream

 

Pneumatic Flotation Cell
Pneumatic Flotation Cell For Mineral Processing

Pneumatic Flotation Cell is a mineral processing equipment designed for separating valuable minerals from gangue minerals through external air supply and controlled bubble generation. It is widely used in copper, gold, lead-zinc, iron ore, and non-metallic mineral beneficiation plants for rougher, cleaner, and scavenger flotation operations.

With optimized air dispersion, stable slurry circulation, and low-wear structural design, the Pneumatic Flotation Cell provides reliable flotation performance and consistent mineral recovery. Zhongyi offers customized flotation equipment configurations based on ore characteristics, processing capacity, and beneficiation plant requirements to support efficient mineral separation projects.

  • Effective Volume: 2.2–38 m³
  • Processing Capacity: 0.5–30 m³/min
  • Motor Power: 5.5–45 kW

 

Froth Flotation Cell
Froth Flotation Cell

Froth Flotation Cell is a core mineral processing equipment designed for efficient separation of valuable minerals from gangue through controlled air dispersion, slurry mixing, and froth recovery. Zhongyi provides various flotation cell solutions, including mechanical, forced air, and customized flotation systems, suitable for copper, gold, zinc, nickel, sulfide ores, and non-metallic mineral processing applications. With optimized impeller design, stable bubble generation, and flexible configuration, our flotation cells help improve mineral recovery, concentrate grade, and overall plant performance.

  • Cell Volume: 0.5–320 m³
  • Processing Capacity: Up to 3000+ T/D (Customized)
  • Applicable Minerals: Copper, Gold, Zinc, Nickel & Sulfide Ores

 

Mining Grinding Equipment
Mining Thickener | Mineral Processing Thickener Manufacturer

Our mining thickeners are engineered for efficient slurry settling and water recovery in mineral processing plants. From concentrate thickening to tailings management, the equipment provides reliable performance under different ore conditions, including gold, copper, iron, and other mineral applications.

Zhongyi Mining provides customized thickener solutions based on feed concentration, processing capacity, material characteristics, and plant layout requirements. With professional mining equipment manufacturing experience, we design and supply reliable mineral processing thickeners for various beneficiation projects.

  • Tank Diameter: 1.8–12 m
  • Settling Area: 2.55–113 m²
  • Processing Capacity: 1.3–250 t/d

 

rake thickener
Mining Rake Thickener for Tailings Dewatering

Rake Thickener is used for continuous slurry thickening and solid-liquid separation in mining, mineral processing, tailings treatment, and industrial applications. It combines a large circular settling tank with a mechanical rake system to collect settled solids, increase underflow concentration, and recover clarified water during continuous operation.

  • Tank Diameter: 18–100 m
  • Capacity: Up to 3,400 t/d
  • Underflow Density: 10–75%

 

Rotary Vacuum Drum Filter
Rotary Vacuum Drum Filter

Rotary Vacuum Drum Filter is a continuous solid-liquid separation equipment designed for slurry dewatering and filtration. Using vacuum pressure and a rotating drum covered with filter cloth, it continuously performs filtration, cake formation, drying, and discharge. It is widely used for mineral concentrate dewatering, tailings treatment, and industrial slurry filtration.

  • Drum Diameter: 2.3 – 10.8 m
  • Filtration Area: 3 – 80 m²
  • Operating Vacuum Pressure: 0.045 – 0.065 MPa
BF Flotation Cell
BF Flotation Cell

BF Flotation Cell is a self-aspirated mechanical flotation machine designed for efficient mineral separation in mining and mineral processing plants. Featuring self-air suction, self-slurry circulation and strong mixing performance, it creates stable mineralized bubbles to improve the separation of valuable minerals from gangue.
With excellent air dispersion, reliable slurry circulation, low energy consumption and reduced wear, BF flotation cells are widely used for copper, gold, lead-zinc, molybdenum, iron ore and other mineral beneficiation applications. Customized configurations are available according to ore characteristics, processing capacity and flotation process requirements.

  • Effective Volume: 0.37–24 m³
  • Processing Capacity: 0.2–24 m³/min
  • Impeller Diameter: 286–920 mm

 

XCF Air Flotation Cell
XCF Air Flotation Cell Separator Machine

Air flotation cell separator machine is designed for mineral separation by combining external air supply, mechanical agitation, and effective bubble-particle contact. It provides stable aeration, strong slurry circulation, and reliable flotation performance for copper, gold, lead-zinc, and other mineral processing applications.

The XCF flotation machine is a typical air inflation flotation cell with self-suction slurry capability, commonly used with KYF flotation machines in roughing and scavenging circuits of medium and large-scale beneficiation plants.

  • Cell Volume: 4–38 m³
  • Processing Capacity: 1.2–10 m³/min
  • Impeller Diameter: 470–1050 mm
XJK Flotation Machine
SF Self Suction Flotation Cell

SF Type Self Suction Flotation Cell is a mechanical agitation flotation machine widely used for separating and recovering valuable minerals from ore. It integrates automatic air suction, slurry suction and flotation functions in one unit, ensuring stable pulp circulation and efficient mineral recovery.

Widely applied in copper, gold, lead-zinc and other mineral beneficiation plants, the SF flotation cell is suitable for roughing, scavenging and cleaning operations. With a compact structure, reliable performance and flexible configuration, Zhongyi Mining provides customized flotation solutions for different processing requirements.

  • Effective Volume:0.37–20 m³
     
  • Processing Capacity:0.2–20 m³/min
  • Application:Copper, Gold, Lead-Zinc & Non-Metallic Minerals

 

XJK Flotation Machine
XJK Flotation Machine

XJK Flotation Machine is a mechanical flotation machine designed for mineral beneficiation. It uses an impeller-driven mixing system to combine slurry, air, and flotation reagents, enabling valuable minerals to attach to bubbles and separate from waste materials through froth recovery.

Widely used in mineral processing plants, the XJK Flotation Cell is suitable for the separation of copper, gold, lead-zinc, and other metal ores. Zhongyi Mining supplies XJK flotation machines with reliable performance, simple operation, flexible configuration, and durable design to meet the requirements of different mining projects.

  • Cell Volume: 2.8 m³
  • Processing Capacity: 1.5–3.5 m³/min
  • Impeller Diameter: 600 mm

 

Spiral Sand Washer
Spiral Sand Washer

A Spiral Sand Washer is designed for cleaning, dewatering, and classifying sand and fine materials in a continuous process. It removes mud, clay, and light impurities, improving material quality for downstream applications.
It is widely used for sand, gravel, silica sand, tailings, and construction waste, especially in projects where material purity and stable output are required.

  • Model: ZY-SW Series (Customizable)
  • Max Feed Size: ≤50 mm
  • Capacity: 10–150 t/h
  • Solution Type: Washing + Classification System
Raymond Mill
Raymond Mill

The Raymond Mill is a dry grinding machine for producing controlled-fineness powder from limestone, barite, dolomite, gypsum, and other suitable minerals. Its roller-and-ring grinding system reduces the feed material, while an air classifier separates fine powder from coarse particles for further grinding.

The mill integrates grinding, air classification, and powder collection in a closed-circuit system for continuous mineral powder production. Zhongyi Mining’s current reference range is 0.8–20 TPH capacity, ≤30 mm feed size, and 80–325 mesh output fineness, with the actual configuration determined by material properties and product requirements.

  • Capacity: 0.8–20 TPH
  • Feed Size: ≤30 mm
  • Output Fineness: 80–325 Mesh
Bucket Wheel Sand Washing and Recycling Machine
Bucket Wheel Sand Washing and Recycling Machine

The Bucket Wheel Sand Washing and Recycling Machine combines sand washing with fine-sand recovery for wet aggregate and manufactured-sand processing. The bucket wheel removes mud, clay, and other impurities, while the recovery system separates usable fine sand from the washing slurry to reduce fines loss.

It is suitable for sand and aggregate plants where both finished-sand cleanliness and material recovery are important. The system can be configured according to feed size, mud content, fines proportion, required capacity, product grading, and process water conditions.

  • Capacity: 60–150 t/h
  • Max. Feed Size: ≤10 mm
  • HS Series: 7 Models
Cement Clinker Grinding Unit
Cement Clinker Grinding Unit

The Cement Clinker Grinding Unit is designed to grind cooled cement clinker to the required fineness for cement production. It combines clinker grinding with material conveying, classification, and powder collection to support continuous production.

The unit can be configured for clinker hardness, feed size, target fineness, and required capacity, with gypsum, limestone, slag, or other additives incorporated according to the cement formulation.

  • Clinker Capacity: 0.62–92 t/h
  • Motor Power: 18.5–400 kW
  • Max. Rod Load: 2.5–46 t
Vertical Dryer

The Vertical Dryer is a compact drying machine designed to reduce moisture in bulk materials where available installation space is limited. Its vertical structure uses gravity to move material downward while hot air circulates through the drying chamber, providing continuous heat and moisture transfer.

The compact layout is suitable for mineral, aggregate, and other industrial drying applications requiring a smaller equipment footprint. The drying capacity, feed moisture, drying temperature, airflow arrangement, and discharge configuration can be matched to the material characteristics and process requirements.

  • Capacity: 1–20 t/h
  • Footprint: 40–60% Less vs. Horizontal Type
  • Drying Mode: Gravity + Hot Air Circulation
Mining Agitation Tank
Mining Agitation Tank

The Mining Agitation Tank is a mechanical mixing vessel used to homogenize and condition mineral slurry before downstream processing. The rotating impeller keeps solid particles suspended and promotes consistent pulp circulation, helping maintain stable slurry conditions during continuous operation.

Designed for general mineral processing applications, the tank can handle different slurry concentrations and material characteristics. Tank volume, impeller diameter, rotation speed, and motor power can be configured according to slurry flow rate, solids concentration, particle size, pulp density, conditioning time, and plant layout.

  • Effective Volume: 0.098–38 m³
  • Impeller Speed: 120–600 r/min
  • Motor Power: 1.1–45 kW
Hydrocyclone Cluster
Hydrocyclone Cluster

The Hydrocyclone Cluster integrates multiple hydrocyclones into a common classification system for continuous mineral slurry separation. The parallel cyclone arrangement distributes feed across multiple units, increasing overall throughput while maintaining efficient particle-size classification.

It is widely used in grinding circuits, desliming, classification, and tailings treatment where higher slurry capacity is required. The number and diameter of hydrocyclones, feed pressure, slurry flow rate, solids concentration, and target separation size can be configured according to the required process duty.

  • Cyclone Diameter: 125–500 mm
  • Capacity per Cyclone: 3.1–220 m³/h
  • Overflow Particle Size: 20–120 μm
Triple Shaft Horizontal Vibrating Screen
Triple Shaft Horizontal Vibrating Screen

The Triple Shaft Horizontal Vibrating Screen is designed for high-capacity sizing of aggregates, ores, and other bulk materials. Its three-shaft drive generates controlled horizontal vibration, helping transport material across the screen deck while separating particles by size.

The horizontal screen layout is suitable for processing lines where screening capacity and limited installation height are important considerations. Screen deck configuration, aperture size, drive arrangement, and screening stages can be selected according to material type, feed size, required capacity, and target separation sizes.

  • Excitation System: Triple Eccentric Shafts
  • Screen Deck: 2–3 Deck Options
  • Screen Motion: Elliptical / Oval Motion
Bucket Wheel Sand Washer
Bucket Wheel Sand Washer

The Bucket Wheel Sand Washer is designed to remove mud, clay, dust, and other light impurities from sand and fine aggregates. Its bucket wheel continuously scoops and discharges the washed material, making it suitable for wet sand and aggregate processing.

It is commonly integrated into sand washing and aggregate production lines where cleaner finished material is required before further use or processing. The washing capacity, feed size, material condition, water supply, and discharge configuration can be matched to the required product quality and plant layout.

  • Capacity: 15–350 t/h
  • Max. Feed Size: ≤10 mm
  • Wheel Speed: 1.0–2.5 rpm
Slurry Lifting Agitator Tank for Flotation
Slurry Lifting Agitator Tank for Flotation

The Slurry Lifting Agitator Tank combines slurry agitation and lifting in one unit, providing continuous mixing while raising slurry to the required process level. The agitator keeps solids evenly suspended and helps prevent settling during slurry transfer.

It is designed for mineral processing circuits where slurry needs both continuous agitation and controlled elevation between process stages. Tank volume, lifting height, impeller configuration, motor power, and discharge arrangement can be selected according to slurry flow rate, solids concentration, particle size, and plant layout.

  • Effective Volume: 33 m³
  • Lifting Height: 2,930 mm
  • Motor Power: 45 kW

 

Cone Bottom Agitation Tank
Cone Bottom Agitation Tank for Mineral Processing

The Cone Bottom Agitation Tank is designed for conditioning mineral slurry before flotation. Its conical bottom directs settled solids toward the discharge area, while the agitator keeps particles suspended and promotes uniform mixing of ore pulp and flotation reagents.

It is suitable for mineral processing circuits that require controlled slurry conditioning before separation. The tank can be configured according to slurry flow rate, solids concentration, particle size, pulp density, conditioning time, and plant layout, with the impeller and drive system selected for the required mixing conditions.

  • Effective Volume: 0.62–5.60 m³
     
  • Impeller Speed: 305–610 r/min
     
  • Impeller Diameter: 250–550 mm
     
  • Motor Power: 1.5–7.5 kW

 

GBJ Double Impeller Leaching Agitation Tank
GBJ Double Impeller Leaching Agitation Tank

The GBJ Double-Impeller Leaching Agitation Tank is designed for mineral slurry leaching, providing intensive agitation to improve contact between ore particles and the leaching solution. Its double-impeller arrangement promotes circulation through the tank and helps maintain a consistent slurry condition during the required residence time.

It is suitable for hydrometallurgical processes where continuous slurry agitation and stable solid-liquid contact are required. The tank volume, impeller arrangement, agitation speed, and motor power can be selected according to slurry concentration, particle size, ore density, leaching conditions, and process capacity.

  • Effective Volume: 0.58–45 m³
  • Impeller Speed: 153–530 r/min
  • Motor Power: 2.2–37 kW

 

High Density Agitation Tank
High Density Agitation Tank

The High Density Agitation Tank is designed for continuous mixing of high-solids mineral slurry where conventional agitation may be affected by high pulp density. Its optimized impeller system promotes slurry circulation and helps maintain a consistent pulp condition throughout the tank.

It is used in mineral processing circuits for dense pulp mixing, conditioning, and preparation before downstream treatment. The tank volume, impeller design, agitation speed, and drive power can be selected according to solids concentration, pulp density, particle size, slurry flow rate, and required residence time.

  • Effective Volume: 0.55–46 m³
  • Impeller Diameter: 400–1000 mm
  • Motor Power: 5.5–30 kW
Mining-Magnetic-Separator
CBT Mining Magnetic Separator

A magnetic separator uses magnetic force to recover magnetic minerals or remove iron contamination. It comes with permanent magnet or electromagnetic circuits, wet or dry configurations, and wear-resistant tanks and drums. It handles roughing, cleaning, and scavenging to boost recovery and grade. Zhongyi supplies the right separator type and size—LIMS, MIMS, or HGMS—with ore testing, process design, and on-site commissioning for your plant.

  • Feature: High-intensity magnetic separation for iron removal and mineral purification.
  • Application: Suitable for iron ore, manganese, chromite, tailings recovery, and non-metallic minerals.
  • Capacity: 10–300 t/h | Feed size: ≤3 mm (wet) / ≤50 mm (dry)
  • Magnetic Field Strength: 1,000–20,000 Gauss (LIMS to HIMS)
Rod Mill
Rod Mill

Rod Mill for Mining Grinding is a grinding machine designed for coarse material reduction in mineral processing. Using steel rods as grinding media, it helps produce a more uniform particle size, reduces overgrinding, and supports stable operation in demanding mining environments. It is widely used in ore beneficiation plants for grinding various minerals and preparing materials for the next processing stage.

At Zhongyi Mining, we provide rod mill solutions for different mining grinding requirements, with reliable equipment structure, stable performance, and flexible configuration options. Our rod mills can be customized according to ore type, feed size, discharge size, and capacity demand, helping customers improve grinding efficiency and match plant-specific processing conditions.

  • Cylinder Diameter: φ1.5 m – φ3.5 m (standard); up to φ8 m (large)
  • Max Feed Size: ≤50 mm
  • Discharge Size: 0.147 – 0.833 mm
  • Capacity: 0.6 – 250 t/h
Screw Classifier
Screw Classifier
  • Capacity: 10–150 t/h (depending on model and application)
  • Spiral Diameter: 300–3000 mm
  • Feed Size: ≤75 mm
  • Overflow Particle Size: 0.015–0.3 mm

Would you require a tailored mineral processing solution?

Contact Zhongyi Mining Machinery for customized equipment selection, process design, and complete ore processing solutions tailored to your project needs.

Complete Mineral Processing Plant Solutions

Zhongyi provides turnkey mineral processing plant solutions for mining projects, covering the full process from ore testing to plant start-up. The system is designed to match ore characteristics and production targets, and can be delivered as a complete custom mineral processing plant or turnkey mining solution. Our engineering scope includes:

Ore testing & analysis

Analyze ore properties to define beneficiation method and confirm process feasibility

Process flow design

Design flowsheet based on ore type, grade, and production target

Equipment selection

Select and match crushing, grinding, screening, and separation equipment for each stage

Plant layout design

Design efficient and scalable plant layout for site conditions and operation flow

EPC installation support

We provide installation guidance, commissioning support, and system integration on site

After-sales & optimization support

We provide technical support, troubleshooting, and process optimization during operation

Please provide the ore type, daily processing capacity, material hardness, and site conditions, and contact us to receive professional equipment selection and customized production line solutions.

Mineral Processing Equipment Applications

Zhongyi provides mineral processing equipment solutions for various mining applications, including gold, copper, iron ore, lithium, and other mineral resources. Based on ore characteristics, production capacity, and recovery requirements, we supply complete equipment solutions covering crushing, grinding, separation, flotation, and dewatering processes.

Gold Ore Processing Equipment

Gold processing requires efficient equipment to liberate gold minerals from ore and maximize recovery rates. Zhongyi provides complete gold mining equipment solutions, including crushing machines, ball mills, flotation equipment, and gravity separation systems for different types of gold ore, such as placer gold, sulfide gold, and refractory gold deposits.

PE Series Jaw Crusher
Jaw Crusher
Mining Ball Mill
Mining Ball Mill
Submerged Spiral Classifier
Spiral Classifier
XJK Flotation Machine (1)
Flotation Machine
mining thickener
Mining Thickener

Copper Ore Processing Equipment

Copper ore processing requires advanced beneficiation technology to separate valuable copper minerals from waste rock. Zhongyi supplies copper processing equipment for crushing, grinding, flotation, and concentrate dewatering, helping mining operators achieve stable production and efficient mineral recovery.

Cone Crusher
Cone Crusher
Mining Ball Mill
Mining Ball Mill
Hydrocyclone
Hydrocyclone
XJK Flotation Machine (1)
Flotation Cell
Concentrate Thickener
Concentrate Thickener
Filter Press
Filter Press

Iron Ore Processing Equipment

Iron ore beneficiation focuses on improving ore grade by removing impurities and increasing iron concentrate quality. Zhongyi provides iron ore processing equipment including crushing, screening, grinding, and magnetic separation systems for hematite, magnetite, and other iron-bearing ores.

PE Series Jaw Crusher
Jaw Crusher
Linear Motion Vibrating Screen
Vibrating Screen
Mining Ball Mill
Ball Mill
Mining-Magnetic-Separator
Magnetic Separator
Thickener
Thickener

Lithium Ore Processing Equipment

With the growing demand for lithium resources, efficient lithium ore processing equipment is essential for improving concentrate recovery and product quality. Zhongyi provides complete lithium beneficiation solutions for hard rock lithium ores, including crushing, grinding, flotation, magnetic separation, and concentration systems.

PE Series Jaw Crusher
Jaw Crusher
Mining Ball Mill
Ball Mill
Flotation Machine
Mining-Magnetic-Separator
Magnetic Separator

Looking for mineral processing equipment for your specific ore project?

Zhongyi’s engineering team can provide customized equipment selection and complete processing solutions based on your ore properties, capacity requirements, and final product targets.

How to Choose the Right Mineral Processing Equipment?

Selecting the right mineral processing equipment depends on ore characteristics, production requirements, and the target processing results. Zhongyi provides equipment recommendations based on each project’s material properties, capacity, and beneficiation process.

Selection FactorKey ConsiderationsExample
Ore Type & Mineral PropertiesAnalyze ore composition, hardness, moisture, and valuable mineral characteristics to determine suitable processing methods.Gold ore → Flotation / Gravity Separation; Iron ore → Magnetic Separation
Processing CapacityChoose equipment according to required throughput, plant scale, and future production expansion.Small-scale plant: 10–100 t/d; Large mining project: hundreds or thousands of tons per day
Feed Size & Product SizeSelect crushing and grinding equipment based on raw ore size and required final particle size.Large rock → Jaw Crusher; Fine grinding requirement → Ball Mill
Beneficiation ProcessMatch equipment with the required separation technology and process flow.Flotation, gravity separation, magnetic separation, or combined processes
Energy Consumption & Operating CostConsider motor power, wear parts, maintenance frequency, and long-term operating efficiency.Energy-efficient mills and durable liners help reduce operating costs
Project RequirementsEvaluate installation conditions, automation level, and after-sales support requirements.Complete plant solution, EPC service, or individual equipment supply

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Why Choose Zhongyi Mining Machinery?

Engineering & Process Design
Our engineering team evaluates ore characteristics, processing capacity, and plant requirements to develop suitable equipment configurations. Equipment selection is based on process calculations, operating conditions, and integration with the overall beneficiation flow.
Manufacturing & Quality Control
Zhongyi operates a complete manufacturing system covering fabrication, machining, assembly, and performance testing. Critical components are manufactured according to strict quality requirements, and each machine is inspected and tested before shipment to ensure reliable operation under continuous working conditions.
Project-Based Customized Solutions
Every mining project has different requirements. We provide customized equipment solutions for crushing, grinding, flotation, separation, and dewatering processes according to ore type, plant capacity, and site conditions.
Technical Support & Project Service
Zhongyi supports customers throughout the project execution process, including equipment installation guidance, commissioning support, operator training, spare parts supply, and technical assistance during operation.

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Boost Your Mining Efficiency With Complete Solutions

Zhongyi team provides tailored mineral processing and production line solutions to optimize efficiency and reduce costs.